Sustainable Processes Connect

Sustainable Processes Connect

Print ISSN: 3079-1413Online ISSN: 3079-1421
Review ArticleOpen Access

Biohydrogen 2.0: Emerging Innovations from Waste Valorisation to Intelligent Bioprocess Design

1Department of Chemical Engineering, Harcourt Butler Technical University, Kanpur 208002, Uttar Pradesh, India

2Government Polytechnic, Jamuniya Deeh Harakh, Barabanki 225121, Uttar Pradesh, India

*Author to whom correspondence should be addressed.

Sustainable Processes Connect· 2026· Volume 2· ID 2026.0033

Article History

ReceivedJune 20, 2026
AcceptedOctober 14, 2026
Available OnlineOctober 14, 2026
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Abstract

The growing requirement for sustainable energy, coupled with greenhouse gas emissions reduction, have resulted in increased research efforts towards the production of hydrogen via biohydrogen as an alternative to fossil fuels. Biohydrogen production methods, though environmentally friendly, have limitations in terms of hydrogen yield and other operational issues. The objective of this literature review is to introduce Biohydrogen 2.0 and discuss recent advancements which make biohydrogen production technologically feasible for its incorporation into future energy generation. Special focus will be paid to biohydrogen production using WV approaches through utilization of crop residues, food wastes, industrial effluents, sewage sludge, algae biomass, and new waste sources as sustainable feedstock. Additionally, novel approaches like ME, synthetic biology, microbial consortium engineering, nanobiotechnology-enabled bioprocessing, and DF-PF and microbial electrolysis cell hybrids are also explored. Recent developments in hybrid and MEC-assisted systems have demonstrated higher hydrogen yields than conventional DF, which typically produces approximately 2–4 mol H2 per mol glucose, with some integrated systems achieving up to 5.2 mol H2 per mol hexose-equivalent substrate under controlled conditions. In addition, the combination of AI, machine learning, digital twins, and advanced reactor engineering is making huge changes to process optimization with predictive accuracy rates exceeding 95%, coupled with operational savings of 40%. Overall, the combination of biotechnology, digitization, and the circular bioeconomy approach can pave a way towards effective biohydrogen production.

Graphical Abstract

Graphical Abstract

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This is not the final version of the article. Changes may occur when the manuscript is published in its final format.

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